🏭 Business Insurance · Generali · Spain

Industrial Risks Insurance Spain

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Manufacturing, processing and heavy industrial businesses face risks that ordinary commercial insurance was never built for. Generali Industria is designed around the real risks of Spanish industry. These include explosion, machinery breakdown, business interruption and environmental contamination. It comes with engineering-backed underwriting and its own risk surveys.

Quick Answer. Industrial Risks Insurance in Spain
PricingBespoke (risk-surveyed)
Cover scopeAll-risks combined
Machinery breakdownYes — sudden and accidental
Business interruptionYes — gross profit basis
Environmental impairmentOptional

Spanish Insurance Law: Industrial Risks. Key Facts, Limits & Exclusions

The legal framework, waiting periods, exclusions and sources every buyer should know. We link the sources inline to the BOE (Boletín Oficial del Estado) and to the Spanish regulators.

Legal framework

Industrial risk insurance is governed by the general rules of Ley 50/1980. The specific Solvency II regime also applies to large risks. For high-hazard industries (chemicals, refining, energy) sector rules apply too. Real Decreto 840/2015 (Seveso III, for major-accident hazards) needs specific environmental and third-party liability cover.

All-risks cover scope

Industrial all-risks (TRI — Todo Riesgo Industrial) policies cover:

  • Property damage from any cause not explicitly excluded
  • Machinery breakdown (sudden and accidental — different from gradual wear
  • Covered separately as breakdown insurance)
  • Boiler and pressure vessel explosion
  • Business interruption on a gross-profit basis (typically 12–24 months indemnity period)
  • Contractor's plant on site
  • And environmental impairment liability (often a separate cover
  • But increasingly bundled)

Risk-survey-led pricing

Industrial risks are not rated by a formula. Every site is surveyed by specialist engineers. This is usually done through Risk Engineering Associates or the insurer's in-house teams. The survey looks at:

  • Fire protection (sprinklers
  • Hydrants
  • Smoke detection)
  • Maintenance regime
  • Housekeeping
  • Materials handling
  • Emergency response capability
  • And business-continuity planning. Loss prevention advice becomes part of the policy conditions. If you do not act on it, the policy can be void

Standard exclusions

The main exclusions are:

  • Wear and tear, gradual deterioration, corrosion (separate machinery breakdown cover handles sudden failures).
  • Pre-existing contamination when you buy a site (a key issue for industrial site purchases).
  • Defective design beyond a stated limit.
  • Cyber-physical incidents (machinery damaged by cyberattack); specific endorsements now help, but gaps remain.
  • Asbestos liabilities.
  • Nuclear risks (covered by separate national pools).
  • Pollution from gradual seepage (you need EIL, Environmental Impairment Liability).
Indicative price
€2,500 – €50,000+ / year
Generali product
Generali Industria
Best for
Factories, manufacturers, processors, food production, chemical plants, automotive and industrial logistics

What Is Industrial Risks Insurance?

Here is what you need to know.

Industrial risks insurance (seguro de riesgos industriales) is a specialist multi-risk product. It is for businesses with risks that normal commercial policies will not accept. Those risks include:

Spanish industry clusters in certain areas. The main ones are:

Each cluster has its own claim profile. So Generali organises its underwriters by sector, not by region.

Generali Industria is the dedicated industrial product. It is written on a per-risk basis, with an engineering survey for any insured value over €5 million. You can take it as a single-package policy. Or you can split it into separate property, business-interruption and liability layers. The choice depends on how complex the operation is.

Who Needs Industrial Risks Cover

Many expats in Spain benefit from this cover.

🏭 Manufacturers and processors

Any business with industrial machinery, automated production lines, or heavy plant equipment. Standard commercial policies typically reject anything beyond light assembly.

🍅 Food production and packaging

Stringent food-safety regimes mean a single contamination event can wipe out months of production. Recall cover is essential.

⚗️ Chemical and pharmaceutical plants

Highest-rated risk category. Specific cover for explosion, environmental contamination, and product-liability claims.

🚗 Automotive supply chain

Tier-2 and tier-3 automotive suppliers face unforgiving customer SLAs. Business-interruption cover is particularly important.

🪵 Wood, paper and saw mills

Fire risk substantially higher than average. Specialist underwriting and sprinkler-system requirements.

🧱 Ceramics, brick and glass production

Spanish industry concentrated in Castellón. Specific cover for kiln breakdown and high-temperature processes.

🛢️ Logistics and warehousing at scale

Warehouses over 10,000 m² require industrial-tier underwriting. Goods-in-transit, third-party stock, and cold-chain extensions all available.

What Generali Industria Covers

Property and material damage:

Business interruption (lucro cesante industrial):

Civil liability:

What Is NOT Covered

Here is what you need to know.

Cover Approaches

Industrial risks are written under one of two approaches. The right one depends on the size and complexity of the operation.

Single-package industrial multi-risk — this is for operations with insured values up to about €10 million. Its main features are:

Layered industrial programme — this is for larger operations, or where one insurer cannot take the whole risk. It works as follows:

It is more complex but more flexible. It is needed for any operation over about €25 million in insured values.

Generali underwrites both approaches. We regularly build layered programmes for clients in the €10–€100 million insured-value range.

Indicative Annual Premiums

ProfileIndicative priceNotes
Light industrial (assembly, packaging, <€2M sum insured)€2,500 – €6,000/yearSingle-package policy
Mid-scale manufacturing (€2M – €10M sum insured)€6,000 – €18,000/yearSingle-package or simple layered
Heavy industry (€10M – €50M sum insured)€18,000 – €120,000/yearLayered programme typical
Chemical / pharmaceutical+40–60% loadingHigher hazard rating
Food production with cold-chain+15–25% loadingStock spoilage exposure
24/7 operations and continuous-process plants+10–20% loadingHigher business-interruption exposure
Pre-2000 buildings without sprinklers+30–80% loadingSignificant fire-protection deficit
With sprinkler systems and modern fire suppression−15–25% discountGenerali rewards fire-protection investment

Disclaimer: All figures are indicative for 2026 and subject to underwriting at the time of application. Final premium depends on age, occupation, postcode, sums insured and individual risk profile. Contact us for a written quote.

Why Generali for Industrial Risks

Generali Industria has the largest underwriting capacity of any Spanish-based insurer for industrial risks:

The real edge is the in-house engineering team. Every risk over €5 million in insured value gets a free survey by a Generali engineer before cover starts. Their advice often brings the quoted premium down. The yearly surveys are also free for the life of the policy. They regularly catch problems — failing electrical panels, blocked sprinkler heads, missing fire-stops — before they turn into claims.

Approximate Industrial Risks Insurance Pricing

Industrial risks insurance is bespoke; indicative ranges based on insured value:

Small workshop / unit
from €1,500/yr
  • Buildings + machinery up to €500k
  • Public liability €1m
  • Stock cover
  • Business interruption 12 months
  • Defensa Jurídica
Major industrial site
Bespoke
  • All-risks cover €5m+
  • High liability sums
  • Environmental impairment
  • Process interruption
  • Reinsurance-supported limits

Prices shown are typical Spanish market starting points. They depend on age, area, cover level and your own circumstances. Contact us for a free personalised quote. Hazardous processes (chemical, metalworking with high heat, woodworking) need specific surveys and cover terms. The premium reflects fire-protection, flood risk, security and process hazards.

Frequently Asked Questions. Industrial Risks Insurance in Spain

These are the most common questions we receive.

Industrial risks insurance covers manufacturing, processing, warehousing and workshop premises. Cover is highly bespoke because each industrial site has its own risks. These are common questions from Spanish industrial operators.

Industrial risks insurance is built for manufacturing, processing and large-scale workshop operations. These premises have a lot of machinery, complex processes, large stock and a higher fire or explosion risk. Commercial cover is for shops, offices and service providers. The two are priced and underwritten very differently. Industrial cover is usually bespoke per site rather than off-the-shelf.
Public liability is required by law wherever the public has any access (loading docks visited by drivers, customer collection points, and so on). Buildings cover is required by mortgage lenders. Beyond these, industrial cover is not required by law. But commercial demands usually make it necessary, such as supplier contracts, banking facilities and lease conditions. Some industries have extra requirements (chemical processing, food production).
All-risks cover (the standard for industrial) covers fire, lightning, explosion, storm, flood, theft, accidental damage, machinery breakdown and water damage. 'All-risks' means anything not specifically excluded is covered. 'Named perils' only covers listed events. Industrial sites should have all-risks because their risks are so varied.
Yes, on most industrial all-risks policies. Machinery breakdown (mechanical or electrical failure causing damage) is included. This is vital for process industries, where one machine failure can halt production. Cover includes the repair or replacement of the machine. Under business interruption, it also covers the lost production while the machine is down. Boiler and pressure vessel cover may need a specific extension.
Industrial BI usually pays for 12-24 months of lost gross profit after an insured event. The indemnity period needs to match the real recovery time. For a complex factory with bespoke machinery, that may be 18 months. The basis of cover is gross profit (revenue minus variable costs). It also adds increased costs of working (the temporary steps you take to keep partly running). Setting the right sum insured needs care.
Standard industrial cover excludes environmental impairment (pollution from your operations). Environmental Impairment Liability (EIL) is a separate specialist cover. You need it for chemical processes, fuel storage, and anything that could leak or spill into soil or water. It is required under Spanish environmental law for many industrial activities. The premium varies a lot by process risk.
Standard public liability covers third-party injury or damage on your premises. Product liability covers injury or damage caused by your products after they leave your premises. You can buy combined or separate cover. It is vital for any business making physical products. Cover sums of €1m-€5m are typical for SME manufacturers. Consumer product makers often need higher limits.
Spanish industrial workers are covered by the relevant sector Convenio Colectivo. It requires accident-at-work cover for each employee. Cover sums and benefit levels vary by sector. This is on top of the standard Spanish social security accident scheme. The premium is usually €40-€100 per worker per year. A site with 30 industrial workers needs about €1,500-€3,000/year just for this cover.
Yes. Industrial policies often include 'stock anywhere' cover within Spain or the EU, with sub-limits per location. This helps businesses with a main warehouse plus satellite stocking points. It also helps where stock is held at customer sites for maintenance contracts. You need to declare each location's own risks, such as security and fire protection.
Major industrial claims follow a set process. First, you notify the 24/7 hotline straight away. A specialist loss adjuster (perito) is assigned within 24-48 hours. The site visit and damage assessment happen within 5 working days. Interim payments are made where they are needed for emergency response. Major claims (€100k+) usually settle in 90-180 days from full documentation. Catastrophic claims can take longer.
Yes. Industrial premises usually need fire detection systems (smoke detectors, and sprinklers in some cases). You must also keep a fire extinguisher schedule, train staff and hold a fire risk assessment (Plan de Autoprotección for larger sites). Cover levels and premiums are linked to fire protection quality. Premises without sprinklers may be uninsurable for higher cover sums in fire-prone industries.
Yes. Spare parts inventory can be declared and covered separately. This matters because spare parts often move between locations. They are held at site, sent for repairs and dispatched to customers. The declaration approach lets the inventory value change each month without cover gaps. We arrange this for businesses with large maintenance or aftermarket operations.

More questions? Contact us for free English-speaking advice — or call 966 461 625.

How This Compares to the Competition

Honest comparisons help you make an informed choice. These figures are typical Spanish-market starting points and depend on age, area, cover level and individual circumstances.

Generali Industrial vs AXA XL and Allianz Industrial

How Generali's industrial all-risks cover compares to AXA XL and Allianz, the two largest industrial-risk underwriters.

Feature Generali Industrial AXA XL Industrial Allianz Industrial
All-risks combined cover Yes Yes Yes
Machinery breakdown Standard Standard Standard
Business interruption Up to 24 months Up to 24 months Up to 24 months
Environmental impairment liability Optional Optional — major specialism Optional
Plant on site / contractor's plant Standard Standard Standard
Risk-survey-led pricing Yes Yes Yes
Loss-prevention engineering visits Standard Major specialism Major specialism

Comparisons are based on publicly available product literature and our experience placing policies across the Spanish market. Premium estimates assume a healthy applicant on the Costa Blanca with no significant claims history. Contact us for a personalised, like-for-like quote.

Sources & References

This page references the following official Spanish regulatory and legal sources. These are the authoritative bodies and laws governing insurance products in Spain:

Cancellation rights. Annual contracts auto-renew under Ley 50/1980 Article 22. Cancellation requires at least one month's written notice before renewal.

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